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  • SOP

Batch Record Review in Pharmaceutical Industry: SOP + 20 Checks

Batch record review in pharmaceutical industry flow: executed batch processing and packaging records pass production review, QC record review, QA review and authorised person certification before release, with the discrepancy investigation path to CAPA and the product quality review

By Darshan Singh, 23 years in pharmaceutical QC, QA and regulatory affairs. Clauses checked against the primary texts on 27 Sep 2026. Short answer Batch record review is the check, made for every batch before it is released, that the…

  • Darshan Singh
  • September 27, 2026
  • SOP

SOP for Conductivity Meter Calibration: USP 645 Limits, KCl Table

Conductivity meter calibration diagram: two-electrode cell with cell constant K = L/A, temperature sensor, cable and meter in a KCl standard

Short answer A conductivity meter is calibrated in two independent parts. First, the cell constant is established with a standard solution of known conductivity. Second, the meter electronics are checked against traceable precision resistors. For pharmacopoeial water testing, USP <645>…

  • Darshan Singh
  • September 27, 2026
  • SOP

SOP for Hard Gelatin Capsules: AQL Sampling & 8 Shell QC Tests

SOP for hard gelatin capsules infographic: size 1 empty capsule dimensions, the JP 13–16 % and USP 9.0–16.0 % loss on drying window, and storage at 15–25 °C and 35–65 % RH

In short Empty hard gelatin capsule shells are received, sampled and tested like any other drug component. QC samples each lot against an acceptance quality limit agreed with the supplier, sorts what it finds into critical, major and minor defects,…

  • Darshan Singh
  • September 26, 2026
  • SOP

Dissolution Apparatus Calibration SOP: 11 Checks & USP/IP PVT Limits

Dissolution apparatus calibration checkpoints on a USP paddle assembly: bench and plate levelness, shaft and vessel verticality, centering, wobble, 25 ± 2 mm height, rotation speed, 37 ± 0.5 °C temperature, vessel dimensions and medium volume

Short answer A dissolution test assembly is calibrated in two parts. The mechanical part checks the assembly against the tolerances in the harmonised dissolution chapter: stirring element 25 ± 2 mm above the vessel bottom, shaft axis not more than 2 mm off the…

  • Darshan Singh
  • September 25, 2026
  • SOP

FBD in Pharma: Fluidized Bed Dryer Principle, 24-Step SOP & LOD

FBD in pharma: fluidized bed dryer diagram with airflow path and Schedule M Part VIII control points

Short answer A fluid bed dryer (FBD) dries wet granules by blowing filtered, heated air up through a perforated screen fast enough to lift the bed, so every granule is surrounded by moving air. Drying stops when the loss on…

  • Darshan Singh
  • September 23, 2026
  • SOP

Pharmaceutical Method Validation: Q2(R2) Tests & 6 Mistakes

Pharmaceutical method validation lifecycle under ICH Q14 and ICH Q2(R2): development, validation protocol, validation study, report and QA approval, routine use, with a change or transfer loop back to revalidation

Short answer Pharmaceutical method validation is the documented proof that an analytical procedure is fit for its intended purpose: identity, impurity, assay or another quantitative test on a drug substance or product. Since 1 November 2023 the governing text is…

  • Darshan Singh
  • September 23, 2026
  • SOP

Sampling of Raw Materials in Pharmaceutical Industry: SOP, √N+1 Rule

Flow diagram of sampling of raw materials in pharmaceutical industry: receipt, quarantine, sampling booth, sampling, resealing, QC testing, approved or rejected

Short answer Under India’s revised Schedule M, every container of a starting material gets an identity test on its own sample. Clause 19.7.2 of Part I says so, and a smaller proportion may be sampled only where a validated procedure…

  • Darshan Singh
  • September 23, 2026
  • SOP

HVAC System in Pharmaceutical Industry: 9 Qualification Tests

HVAC system in pharmaceutical industry: air path from fresh air intake through AHU and terminal HEPA to a 10 Pa cleanroom pressure cascade

Answer first There is no current WHO or EU GMP requirement for 20 air changes per hour. The figure everyone quotes comes from WHO Technical Report Series 961, Annex 5 (2011), clause 4.1.6, where it reads “could normally vary between…

  • Darshan Singh
  • September 19, 2026
  • SOP

Control Sample Guidelines in Pharma: 3 Retention Periods, SOP

Control sample guidelines: retention period timeline comparing Schedule M 19.8.2, EU GMP Annex 19 and 21 CFR 211.170 for finished product, starting materials and API reserve samples

The short answer A control sample of finished product must be kept for at least one year after the expiry date, in its final packaging, in a quantity sufficient for at least two full re-examinations. All three of India, the…

  • Darshan Singh
  • September 19, 2026
  • SOP

FTIR Calibration as per EP, USP & IP: 7 Polystyrene Bands, Limits

FTIR calibration polystyrene reference bands with Ph. Eur., USP, JP and IP wavenumber tolerances and resolution limits

Quick answer An FTIR spectrophotometer in a pharmaceutical QC laboratory is calibrated with a polystyrene film of about 35 µm: you check the wavenumber scale against seven polystyrene bands and the resolution against two band pairs. For FTIR calibration as…

  • Darshan Singh
  • September 17, 2026
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